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Simufact Additive by Hexagon

Predict. Optimize. Build Right the First Time.

Simulation Software

At Additives Industries, we use Simufact Additive by Hexagon, a leading simulation software purpose-built for metal additive manufacturing, to ensure precision, reliability, and cost-efficiency in every part we produce.

What is Simufact Additive?

Simufact Additive is a powerful simulation platform designed specifically for the Laser Powder Bed Fusion (LPBF) process. It allows us to predict thermal and mechanical behavior during printing, helping us optimize part orientation, support structure design, and residual stress mitigation before manufacturing begins.

Developed by Hexagon Manufacturing Intelligence, a global leader in engineering software and digital manufacturing, Simufact is trusted across industries including aerospace, automotive, energy, and medical.

Simufact Additive Simulation

Why We Use Simufact Additive

Purpose-built simulation for LPBF that reduces trial-and-error and delivers first-time-right results.

Heatmap simulation showing distortion and residual stress

Accurate Prediction of Distortion & Residual Stress

  • Identify areas prone to warping, cracking, or recoater interference
  • Minimize trial-and-error with virtual iteration
3D model with lightweight optimized support structures

Optimized Support Structures

  • Automatically generate lightweight, effective support designs
  • Reduce print time, material use, and post-processing effort
Layer-by-layer thermal simulation of LPBF

Thermal & Mechanical Process Simulation

  • Simulate layer-by-layer heat buildup and cooling behavior
  • Evaluate impact of process parameters on part quality
Before-and-after CAD showing deformation compensation

Compensation Strategies

  • Apply deformation compensation directly to CAD models
  • Achieve dimensional accuracy without costly remakes
Digital workflow connecting CAD and build preparation tools

End-to-End Workflow Integration

  • Works seamlessly with major CAD and build prep tools
  • Supports both design validation and production optimization

Benefits for Our Clients

First-time-right printing reduces cost, time, and waste
Improved print reliability and dimensional control
Enables design of lighter, stronger, and more efficient parts
Provides transparency and predictability in the manufacturing process

Powered by Hexagon

Simufact Additive is developed by Hexagon, a global leader in smart manufacturing and metrology. Their technology is at the forefront of digital engineering, empowering companies like Additives Industries to bridge the gap between design and production.

Learn more about Hexagon: https://hexagon.com

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